Industrial Equipment Manufacturer & Supplier

Overall advantages

Equipped with high-end equipment including Sodick WEDM-LS, EDM, Fanuc machining centers, Mazak CNC lathes and heat treatment furnaces, it boasts high processing precision to meet the production needs of complex products.

Full-process coverage: From heat treatment (tempering/quenching) to precision machining (five-axis linkage), forming a complete technological support chain for metal forming.
Intelligent upgrade: PLC/CNC dual-system control, real-time data monitoring and process optimization, improving production efficiency and quality stability.
Environmentally friendly and energy-saving: Low-energy consumption design, exhaust emissions meet international standards, helping customers achieve sustainable development goals.

Vacuum tempering furnace

Core Parameters

Horizontal single-chamber structure; effective workspace 600×400×400mm; load capacity 200kg; temperature control accuracy ±1℃; furnace temperature uniformity ≤±5℃; ultimate vacuum ≤8×10 ²Pa.

Technical Advantages

Siemens (Germany) PLC full automatic control; fast vacuum pumping (≤10 mins); inert gas protection system; efficient circulating cooling design, ensuring heat treatment stability, environmental protection and energy saving.

Application Value

Suitable for tempering and aging of mold steel, stainless steel, etc.; reduces oxidation and decarburization; improves material mechanical properties; meets green manufacturing standards.

Quenching furnace

Key Technical Advantages

Precision Control

±1℃ temperature accuracy and ±5℃ uniformity ensure consistent heat treatment quality.

Rapid Cycle Times

20-minute vacuum pumping and 5-minute cooling enhance production efficiency.

Material Compatibility

High-purity graphite heating elements and composite insulation support processing of
high-alloy steels and specialty metals.

Automated Operation

PLC-controlled processes reduce human error and support Industry 4.0 integration.

Environmental Compliance

Low-emission design meets international standards for sustainable manufacturing.

Parameter Category	Technical Specifications
Vacuum Furnace Type	Horizontal, single-chamber design
Effective Working Area (mm)	600 (L) × 400 (W) × 400 (H)
Loading Capacity (kg)	200 kg (including tray)
Rated Pressure	10 bar
Max Heating Power	80 kW
Temperature Control	Single-zone control with ±5℃ uniformity
Gas Quenching Motor	75 kW water-cooled
Total Power Consumption	<85 kW
Max Temperature	1350℃ (peak), 1300℃ (operational)
Cooling Performance	1050℃ to 300℃ in 5 minutes
Vacuum Specifications	≤4×10 ¹ Pa (ultimate), ≤0.1 Pa (operational)
Control System	Siemens PLC with programmable temperature/pressure curves
Cooling Gas	Inert gas (purity ≥99.999%)
Water Quality Requirements	pH 7.5–8, chloride ≤100 mg/l, metal ions ≤0.5 mg/l

Five-axis precision engraving machine

Core Features Overview

The JDGR400T is a fully closed-loop five-axis high-speed machining center featuring a fixed-beam gantry structure with A/C direct-drive rotary tables. It supports milling compound machining of complex components (impellers, blisks, blades) with:

"0.1μm feed & 1μm cutting" precision

Strong vibration suppression and minimal tool wear

Integrated DT programming, RTCP technology, and on-machine measurement via JD50 CNC/CAD-CAM systems

Parameter Category	Technical Details
Vacuum Furnace Type	Φ400mm T-slot (12×18×8), Max Load 150kg
Machine Dimensions	Body: 3100×2280×2900mm / Overall: 4515×3400×2900mm
Power & Air	380V/50Hz, 37.5kVA total power, 500L/min air consumption
Work Envelope	X:450mm, Y:680mm, Z:400mm, A:-120°~+90°, C:360°
Position Accuracy	X/Y/Z: ±0.002mm/450/680/400mm, A/C: ±4 arcsec repeatability
Electric Spindle	20,000rpm max, 18kW power, HSK-A50 tooling, 21.5Nm torque
Tool Magazine	Chain-type with 37-tool capacity, robotic tool changer

Compliance Note: All positional parameters calibrated per ISO230-2 international standards.

Wire cutting equipment

Machine Tool Specifications

Specification	U3/U3 H.E.A.T.	U6/U6 H.E.A.T.
Axis Travel (X×Y×Z)	370×270×220mm	650×450×420mm
Worktable Size	630×450mm (Square) / 910×710mm (Square)	630×460mm (U-shaped) / 910×710mm (U-shaped)
Max Workpiece Size	770×590×220mm	1000×800×400mm
Max Workpiece Weight	600kg	1500kg
Wire Diameter Range	0.1-0.3mm	0.1-0.3mm
Machining Fluid Capacity	590L	920L
Positioning Accuracy	±4 arcsec (X/Y axes)	±4 arcsec (X/Y axes)

Technical Parameters

Parameter	Value
Circuit Type	Transistor Pulse Circuit
Max Machining Current	30A
Current Settings	128 levels
Voltage Settings	35 levels
Precision Scales	0.05μm (X/Y/U/V axes)

Critical Notes, Optional Equipment & Compliance Standards

Taper Machining Requirements: Specialized electrode wire required for taper angles >10°. Nozzle diameter limitations apply for tapers >2°

Nozzle Specifications: Available jet nozzles include 0.5mm, 0.7mm, and 1.2mm diameters.

Control System Features: Hyper I CNC controller with OPC UA interface, 10GB program storage, and integrated 3D probe system.

Safety & Maintenance: Automatic power failure recovery, rust-proof functionalities, and computer virus protection systems.

Compliance Standards:

• All positional parameters calibrated to ISO230-2 international standards
• Industry 4.0 integration via EtherNet/IP and USB connectivity
• Automated threading devices and pneumatic filter flushing systems

EQUIPMENT

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Overall advantages

Quenching furnace

Five-axis precision engraving machine

Wire cutting equipment